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| Nailing through sheet type liners does not make
for a very waterproof shower seat. Topically applied sheets and liquids make
this popular type of shower feature an easy installation. Photo courtesy of
Merkrete Systems. |
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When ceramic
tile walls or floors are the choice, many times the consumer falsely assumes
that because tile was selected, it provides a waterproofing function when used
as floor or wall covering. This is a very common misperception and often not
addressed during the sales or installation process. The results of this
unspoken assumption is sometimes realized only after substantial damage has
occurred to the customer’s structure — possibly months, but more often, years
later.
To add insult to injury, the warranty on the work has expired
and in many cases of water damage and resulting mold issues, there is no
insurance coverage. The cost must be borne entirely by the unfortunate
consumer. In the space that we have available, I would like us to look at some
of the more prominent areas of waterproofing facts and fantasies.
Along with the misconception that ceramic tile in some way
affords protection from water damage, people are also convinced that what
little risk of water damage they have will be further reduced by use of a
sealer. Ceramic tile is an inert product and unaffected by water in and of
itself. Glazed tile is typically, but not always, impervious to water on the
exposed tile surface. However, this protection does not extend beyond the
exposed surface. In the case of wall tile, used extensively for tubs and
showers, the absorption of the tile body can be as great as 20%. The grout used
in installations is often cement based. Grout is also unaffected by water as a
product, however, good cement-based grouts can have an absorption rate of 7 to
15%. This is the same type of cement used in concrete roads that stays wet
hours after a rainfall.
The typical uneducated answer to
the absorbent tile and/or grout is it would be waterproof if we used a sealer.
Sealers bring nothing to the party when it comes to waterproofing. They slow
the penetration of moisture and the accompanying soils, that’s it. Sealers are
more of a cleaning aid than anything else. Manufacturers will tell you they
allow response time for cleaning by blocking rapid absorption. While some have
amazing performance capabilities, they are not waterproofing products. Others
will say that using an epoxy grout to waterproof would solve the whole moisture
problem. Although there is no doubt that epoxy grout would substantially alter
and nearly eliminate the absorption, it does not constitute waterproofing. All
it would take is a pinhole or small spec of exposed tile edge to render it
ineffective. Waterproofing is a performance requirement that can only be
achieved using specific products designed for that purpose.
When to use and not use waterproofing products
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| Complete waterproofing of any shower area is
always a good choice. Stopping the water and moisture vapor at the wall surface
should be an important consideration with today’s tighter building envelopes.
Photo courtesy of Noble Co. |
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There are few
areas where waterproofing, especially those providing some crack suppression,
that would not be beneficial, such as damp concrete basements, which brings us
to another popular misconception. Tile related membranes are made to keep water
from passing through into the structure, not keep water in the structure from
passing up through the floor. They are designed to stop water at the top, not
the bottom. In the case of adhesive-applied membranes, failure is a good
possibility when installed over excessively damp or wet slabs. If you must
waterproof a slab with vapor or moisture issues, then your options are limited
but there are some breathable or vapor tolerant membranes available.
One
excellent place to use basement waterproofing is in showers. This question
comes up often; all shower floors should be waterproofed, including those on a
basement slab. Unless waterproofed all the shower water and its accompanying
organic materials will migrate through the slab into the surrounding area
making for a very damp and possibly odorous basement.
Tile
is becoming increasingly popular for decks, be they slab on grade (not a huge
concern other than proper pitch), raised wood decks (a big concern) or roof
decks (a huge concern). The requirements for above-grade decks are very
exacting and space does not allow us to explore them in depth. These types of
projects should utilize only the very best products and those highly skilled in
their use. Decks and patios are fraught with obstacles to a successful
installation. Most typical failures occur due to unskilled or semi-skilled
labor, use of inappropriate products, railing penetrations, failure to allow
for thermal and moisture movement, lack of counter flashing, and poor drainage
provisions. Claims for water damage in these types of installations can be for
a staggering amount of money in some cases. Exterior deck, patio, and pool deck
failures have provided a substantial portion of my income so far this year as a
consultant. I also have yet to see a product failure, however, it was alleged
there was a failing product on every job. So far all have been inappropriate
product selection and/or poor workmanship. Tile can easily be used in these
applications offering problem-free performance with the right selections and
labor.
Unfortunately,
there is no end in sight to leaky decks, tubs, showers, and an increasing
amount of steam rooms. These calls seem to be increasing in number — a fact
supported by every single manufacturer I have spoken with. This is really sad
because it hurts the market for ceramic tile, stone, and related products.
Manufacturers have done an outstanding job of developing products to address
waterproofing in particular. With the blurring of the traditional tile setter
into the realm of floor coverer, waterproofing has seen a disproportionate
amount of failures.
It
is generally accepted and well known that a floor layer can get into big
trouble in this specialized area without proper training but with the current
economy, many continue to try. Many retailers have just given up any thought of
doing projects requiring waterproofing, even tubs and showers due to their
unpleasant past experiences. If I were a distributor or retailer I would make
sure my sales and installation labor was trained in the facts and fantasies of
waterproofing. The opportunities available for those skilled in this highly
sensitive area of installation are substantial. Don’t be afraid, learn and
earn!