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LATICRETE® 9235
Waterproofing Membrane met the stringent environmental requirements of
materials used for Olympic Venues, and in the process helped the Beijing
Construction Commission create a new national specification for pool
installation materials.
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On August 8,
2008, the eyes of the world shift to Beijing, Mainland China, for the
commencement of the Games of the XXIX Olympiad. Beijing, literally translated
as “Northern Capital,” is the capital of the People’s Republic of China and the
second largest city on the Mainland. As an international metropolis with over
11 million people, Beijing has a long and proud history as the political,
cultural and diplomatic center of China.
The 2008 Beijing Games, the 29th
Summer Olympiad in modern history, will host 10,500 competitors from 202
nations, competing in 302 events. The simple expression, “One World, One
Dream,” has been chosen to reflect the universal values of the Olympic spirit,
as the people of Beijing and China prepare to welcome athletes and spectators
from across the globe.
The Games will be held at the
Olympic Green on the north part of the Beijing Central Axis, just off Fourth
Ring Road, where both athletes and spectators will find a brand new stadium
unlike any in the world. The National Aquatics Centre, referred to by most as
the “Water Cube,” will host all the swimming, diving and synchronized swimming
events for the 2008 Summer Games. This architectural wonder realized by the
consortium of PTW Architects, China State Construction and Engineering
Corporation (CSCEC), and the CSEC Shenzen Design Institute, ranks right up
there with the World’s new tallest building - the Burj Dubai tower in the UAE -
as the most impressive building project in recent history.
The nattier blue Water Cube owns
70,000 square meters (750,000 square feet) of the Olympic Green, consisting of
five different pools and seating for 17,000 spectators. The exterior design,
the natural cellular formation of soap bubbles in infinite, is manifested with
4,000 ethylene tetrafluoroethylene (ETFE) pillows that heat the building much
like a greenhouse, trapping 90 percent of the solar energy that hits it and
recycling it to heat the pools and the interior. ETFE at its core is a type of
resilient Teflon plastic developed in Germany in the early 1970s. The Water
Cube in Beijing is the single largest, most comprehensive and complicated ETFE
clad structure in the world at the present time.
The Water Cube, one of the most
sustainable venues ever built, was also designed to conserve water, a major
issue in North China. The 100,000 square meters (1,076,000 square feet) of ETFE
foils (cushions) on the outer surface and roof façade can annually collect
10,000 tons of rainwater. The Water Cube will recycle and reuse 80 percent of
the water harvested from the catchments on the roof, pool backwash systems and
overland flows, reducing its reliance on the district water supply system.
Inside the Water Cube are the five
different swimming pools that will host the most important international
swimming and diving competitions in the world, all of which were installed with
innovative and proven pool installation systems from LATICRETE®.
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LATICRETE® 4237
Latex Additive is mixed on-site during construction of the Water Cube with
LATICRETE 211 Powder. The resulting high strength thin-set adhesive was used to
install the ceramic tiles in all five pools for the 2008 Summer Games.
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During the planning stage, a different manufacturer was
selected to supply the setting and waterproofing materials for the 10,000
square meters (107,600 square feet) of ceramic tile in the pools. However, the
LATICRETE China sales team changed all that with hard work and determination.
The efforts of the sales team were also bolstered by the environmentally
friendly products supplied. LATICRETE tile installation materials passed the
stringent standards placed on all products being used in building the Olympic
venues. Another major reason for the decision to switch suppliers was LATICRETE
9235 Waterproofing Membrane, the industry standard in America for waterproofing
applications since its inception in 1963. In fact, LATICRETE, a global leader
in the manufacturing of systems for the installation of ceramic tile and stone,
provided a similar installation system for pools in Sydney, Australia, for the
2004 Summer Olympic Games.
LATICRETE 9235 Waterproofing
Membrane, approved by the IBC (International Building Code), is a thin, liquid
applied waterproofing and antifracture membrane that offers unmatched
performance in pools, spas and continuous submersion applications, without any
fear of breaking down or deteriorating. LATICRETE, not in the original
specification for the Water Cube pools, convinced the owner, general
contractor, and architect by providing test reports and numerous project
references of pools installed with the LATICRETE® System from around the globe, thus demonstrating its superiority
over the specified system. Since the LATICRETE specification for swimming pool
installations ran contrary to the prevailing national specifications in China,
LATICRETE worked with the Beijing Construction Commission and proved that the
LATICRETE System was more appropriate for use in such applications and in the
process created a new national specification for installation materials in
pools.
“LATICRETE has a long history in the
tile and stone installation industry, providing high-quality, environmentally
friendly products, technical support, as well as particular systems
warranties,” said Ms. Chen Lei, Chief Engineer of the China State Construction
and Engineering Corporation (CSCEC). “LATICRETE is especially recommended for
its swimming pool installation system. Olympic projects have high requirements
for materials, so we finally chose LATICRETE as the installation material
supplier. The LATICRETE System Warranty gave us much confidence.”
The China State Construction and
Engineering Corporation, at times with a team of 80 of the most highly
qualified installers in the region, took over four months to complete the
installation of the five different pools inside the Water Cube with the
LATICRETE System. The substrate of each pool was first leveled using LATICRETE
226 Thick Bed Mortar mixed with LATICRETE 3701 Mortar Admix. LATICRETE 226
Thick Bed Mortar is a factory prepared blend of carefully selected raw
materials and graded aggregates, designed to be mixed with LATICRETE 3701 Mortar
Admix, which provided a latex mortar bed with high strength and resistance to
thermal and physical shock for the Olympic pools at the Water Cube.
The next step was to apply LATICRETE
9235 Waterproofing over the mortar bed to protect against water penetration or
leaks, while providing peace of mind as a component of the LATICRETE System
Warranty.
For the next step, CSCEC utilized
LATICRETE 4237 Latex Additive. As the first product ever developed by LATICRETE
founder and Chairman Emeritus, Dr. Henry M. Rothberg, in 1956, LATICRETE 4237
Latex Additive paved the way for the thin-bed method of installing tile and
stone on a global scale. LATICRETE 4237 Latex Additive is designed to be mixed
with LATICRETE 211 Powder, creating a tenacious bond for the ceramic tiles
installed on the bottom of each pool, as well as on all the pool walls and the
decks surrounding the pools.
The joints between tiles were filled
using LATICRETE 1500 Sanded Grout mixed with LATICRETE 1776 Grout Enhancer. The
tiles were set with 10mm grout joints, and the combination of LATICRETE 1500
Sanded Grout with LATICRETE 1776 Grout Enhancer provided a dense, durable grout
joint resistant to cracking and shading when cured.
“LATICRETE provided complete
technical support for the project,” said Ms. Chen Lei. “LATICRETE submitted a
detailed application specification before the installation, provided on-site
training for the workers, and during the application period provided on-site
technical supervision to help solve problems right the first time. This ensured
the smooth completion of the pool installation at the Water Cube.”
The Beijing National Aquatics Centre
was completed on schedule after four years of construction, and donated to the
people of China in a ceremony on January 28, 2008. This summer, beginning on
August 8 and ending on August 24, the Water Cube will produce 42 of the 302
Gold Medals that will hang from the necks of athletes from all over the world.
The Games of the XXIX Olympiad
promise to be one of the most exciting in history, and Beijing and the people
of China are finally ready to share the Olympic spirit that has captivated the
city since they were awarded the Games back in 2002. In realizing the Water
Cube, LATICRETE has already received its Gold Medal. In addition, LATICRETE has
also proven its commitment to China, simultaneously building and opening its
first wholly owned manufacturing, R&D and technical center in China during
the construction of the Water Cube. LATICRETE (Shanghai) Building Material Co.
LTD, the new state-of-the-art facility in Songiang, Shanghai, will serve to
meet the growing demand for LATICRETE System materials in Greater China.